BMW 7_aya the E38 series from 1994 to 2002
1. Introduction
2. Governing bodies and methods of operation
3. Settings and routine maintenance of the car
4. Engine
4.1. General information and preparatory operations
4.2. Check of compression pressure
4.3. Check of the engine by means of the vacuum gage
4.4. Petrol M60/1 and M60/2 engines
4.5. M62 engine
4.6. Diesel M57 engine
4.7. Diesel M67 engine
4.7.1. Removal and installation of a cover of a head of cylinders
4.7.2. Removal and installation of heads of cylinders
4.7.3. Removal and installation of the top section of the pallet of a case
4.7.4. Removal and installation of the pallet of a case
4.7.5. Replacement of epiploons of a bent shaft
4.7.6. Replacement of an oil separator of the PCV system
4.7.7. Removal and installation of a flywheel
4.7.8. Removal and installation of a damper of tortional fluctuations
4.7.9. Removal and installation of driving belts and their natyazhitel
4.7.10. Removal and installation of the oil pump
4.7.11. Removal and installation of oil coolers
4.7.12. Removal and installation of the inlet pipeline
4.7.13. Removal and installation of final collectors
4.7.14. Removal and installation of the vacuum pump
4.7.15. Removal and installation of the engine
5. Cooling systems of the engine, heating, ventilation and air conditioning
6. A power supply system and production of the fulfilled gases
7. Systems of electric equipment of the engine
8. Manual box of gear shifting and coupling
9. Automatic transmission
10. Cardan and power shafts, reducer, differential and stupichny assemblies
11. Brake system
12. Suspension bracket and steering
13. Body
14. Onboard electric equipment
15. Schemes of electric equipment



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4.7.3. Removal and installation of the top section of the pallet of a case

 PERFORMANCE ORDER

  1. Establish a steering wheel in the situation corresponding to the rectilinear movement of the car.
  2. Remove back facing of the bottom of a body.
  3. Remove the top cover of the engine.
  1. Holding a cowl, separate from it both holding racks.
  1. Bring a cowl into vertical position and record it, having screwed two bolts of M8 in loops.
  1. By means of lifting adaptation hang out the engine for forward and back lifting eyes so to unload a beam of the forward bridge.
  2. Remove a cooling system fan casing.
  1. Turn out a bolt (1) and disconnect the pipeline (2) GUR.

Collect the following GUR liquid. If necessary replace sealing rings of the pipeline.

  1. Remove the lower section of the pallet of a case (see the Section Removal and installation of the pallet of a case).
  1. Weaken collars (1) of a drain oil pipeline and take away a hose (2) back.
  1. Turn out bolts (1), unclench a clip (2) and remove the thermofilter (3).
  1. Turn out bolts (1), disconnect a positive wire (2) of the rechargeable battery together with a flange from a beam of the bridge and tie up behind.
  1. 10 on 18Perform the operations described in paragraphs with Sections Removal and installation of the top section of the pallet of a case.
  2. Disconnect a steering shaft from the steering mechanism (see the Head Podvesk and steering).

In order to avoid damage of a spiral spring to a steering column upon termination of its works it is necessary to center surely.


  1. Give nuts of the left and right pillows of support of the engine.
  1. Turn out a bolt (1) on AT and disconnect pipelines (2) ATF.

If necessary replace sealing rings of pipelines.

  1. Prop up a beam of the forward bridge by means of the hydraulic elevator, turn out bolts of its fastening and lower a beam as low as possible (see the Head Podvesk and steering).
  1. Turn out bolts (1) on a case of the transmission and all bolts (2) top sections of the pallet of a case.

At installation pay attention to various moments of tightening of bolts of M6 and M8. Use new laying of the top section of the pallet of a case.


  1. In case of replacement of the top section of the pallet of a case it is necessary to rearrange whenever possible a partition (2) from the old pallet on new.
  1. Installation is made upside-down. Pay attention to the next moments:
    • Apply on the interfaced surface between a cover of a back epiploon of a bent shaft and a case of the engine a strip (height of 2 mm and 3 mm wide) Drei Bond 1209 sealant;
    • Greasing by oil laying of the top section of the pallet of a case is not allowed. Use new laying;
    • Tighten bolts in a cross order.


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4.7.2. Removal and installation of heads of cylinders
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4.7.4. Removal and installation of the pallet of a case